2008 Yamaha Grizzly 660 4x4 2007 Yamaha Grizzly 660 4x4 2006 Yamaha Grizzly 660 4x4 2005 Yamaha Grizzly 660 4x4 2004 Yamaha Grizzly 660 4x4 2003 Yamaha Grizzly 660 4x4 2002 Yamaha Grizzly 660 4x4. Download Print Friendly PDF MSRP* $10,299 - Realtree Xtra w/Aluminum Wheels - Available From June 2017. Step 2 Ensure the fuel is not contaminated by water or rust. AM02Y-010657. To give our customers the best shopping experience, our website uses cookies. Step 7. ... 03 Yamaha Grizzly 660 4x4 Front Differential Gear Case 5911. $19.99. The servo assembly is the black plastic housing that's mounted on the rear of your front differential. Add a Review. Research 2003 Yamaha YFM660FR Grizzly prices and values at NADAguides. 2002-2008 YAMAHA GRIZZLY 660 4x4; Item RM: 1225150020-286967; Fast Free Delivery! Replace those that show any sign of wear. Google search; VB search; Premium Vendor Showcase: Recent Discussions: 0. Seems to run as it should. All our OEM Grizzly parts are deeply discounted and we stock everything you could need from parts for simple tune-ups, to larger repair and rebuild jobs that become necessary when maintaining an older 2005 ATV. Low retail vehicles usually are not found on dealer lots. Shows 4,323 miles. Below is the information on the 2006 Yamaha Grizzly 660 Auto 4x4. After a hundred or so bucks for a dealership to diagnose, they found nothing. Push button switch– Located on the handlebars on ATV’s and the dash inside the cab on SxS’s. Thank you 501 parts for great service. Top speed is around 60mph. What is an […] Ask Your Own Motorcycle Question . Remarkable is an understatement! Sales(50) Apple iPhone... Today 01:36 AM by attjoh. If you have not driven your Grizzly 660 for a long time, drain the tank completely, and fill it with a fuel tank cleaner. When I cleaned the switch itself like your video shows I found nothing to indicate it being the problem. Servo Assembly– The servo assembly is the black plastic assembly that’s mounted on the rear or side of your front differential. Think that may have fixed it. … Your attention to customer service is simply spot on! This motor is usually the culprit for most 4wd related problems. If the engine still does not eventually start, your Grizzly is beyond home repair. There is not enough clearance to hold up the loose nut under the battery post . You’re the only ones I am going to deal with for my Yamaha needs. You can clean the slide rod up with emery cloth or light grit sandpaper. Step 1- Watch this video. Whereas the Yamaha Grizzly 660 has independent rear suspension as well as dual shocks, Yamaha Grizzly 600 has a single shock and a rigid rear axle. Thanks or Best Offer. If I was going to pick a mode to leave the diff in for a ride, it would be 4wd. So we have a grizzly 450 and it has a few issues. 4x4 currently not working needing repair to forward shaft. According to an "ATV Rider" 2009 article, "When the Grizzly was introduced in 1998 as a 600cc machine, the top was blown right off the displacement wars of the time." Cleaning the 4wd Push Button SwitchIf it tests bad after cleaning or you just want a new one, you can find it here.http://www.501parts.com/shop/If it tests good, proceed to the next step. If you work on your Yamaha Grizzly 660 yourself, it’s imperative to have an ATV repair manual. Rear Brake Disc Rotor w/ Brake Pads for Yamaha Grizzly 660 YFM660F 4X4 2002-2008 C $38.32 Rear Brake Disc Rotor For 2002-2008 YAMAHA Grizzly 660 YFM660F # 5KM-2582V-00-00 99% of the time, you can remove and open the servo assembly (as shown in the videos) and return your assembly to new condition by replacing the motor only. Call Jake with questions 641-202-3315 With a 100mm x 84mm bore and stroke, the mighty mill provides all the power necessary for exploring on trails, hunting in the backcountry or working on the farm. Product Ratings and Reviews. #4 Yamaha Grizzly 660. posted Feb 24th, 2009 at 4:34pm. $15.99. Fuel can ignite easily, causing severe injuries or property damage. Belt recommendation . RM Cash . 3. A digital download of the Yamaha Grizzly 660 repair manual contains every guideline and instruction you need for maintenance and service of your all-terrain vehicle. It has 4900 miles and 600 hours on it. Shipping Terms: FOR US CUSTOMERS. After market tires and wheels. This vehicle should be in safe running order. $9,699 - Graphite - Available From June 2017. It should have built-in threads in the post. I ordered the relays I needed and you had the best prices around. You saved me a very expensive trip to the dealer and helped me learn a little more about my machine. Cut it off, twisted all the wires together and taped it up really good. 4wd. Coming off an estate. You can plug the servo in and just let it hang to verify proper operation. We offer one day handling for the most of our orders. 4x4, Great work machine! If it does not move freely, you can remove the allen screw cap and then remove the slide rod and gear with an allen wrench. 2004 Yamaha Grizzly 660 Hardwoods Hunter CAMO (YFM660FHS) FUEL TANK . Once connected to your volt/ohm meter at the point where these two wires connect to the engine start switch, flip the engine start switch on to listen for a beep, which means it’s working. Step 6– At this point you are certain your servo, relays, and switch are good. Automatic. fast , free shipping ,great price and a lot of how to videos on how to check out the part before you place your order . Any Condition New New other (see details) Remanufactured Used For parts or not working. Threw tires are in excellent shape too. Step 1– Try tapping on or swapping your two black relays and see what happens (if something changes then one is bad) proceed to test the relays to determine which one is faulty. Shipping was super fast! Weldome to the party, Grizzly 660's are awesome machines,you can make the really quiet if you want they arent too bad stock. http://www.501parts.com/shop/If you need the bits to remove it from the front diff you can find them at any parts store or you can order them here. 2004 Yamaha Grizzly 660 AUTO 4X4 WETLANDYFM660FLES (YFM660FLES) FUEL TANK. Yamaha Grizzly 450 4x4 Including EPS ATV 2011-2013 Service Repair Shop Manual Download . If you’ve purchased a servo motor and need help installing it, scroll down and watch our installation videos. This is actually a common problem with the 12-16 models. Sort. Testing the Relays All Makes/Models Version 2, For a replacement http://www.501parts.com/shop/. Yamaha Grizzly 700 Starting Problems Troubleshooting Test #8 The next component to test is the engine start switch, which has a black wire and a blue wire with a black stripe. You’ll need a multi-meter set on the lowest ohms setting usually 200, and a short run of wire to power up the relays. 4x4 currently not working needing repair to forward shaft. You may have to untape and untie your wires to get to the problem.If you’ve tried all of this and still can’t get it going, you are welcome to call us at 501-658-0219 and we’ll help you through it. On the Rhinos, move the slide gear to the right for 2wd if you are sitting in the seat. Testing the Relays All Makes/Models Version 2. Has some scratches, but everything works great. If it does not work properly, open the fuel tank, and push the Yamaha 660 Grizzly side to side. Locate the fuel meter indicator on top of the multifunction display. If necessary, adjust it to 0.8mm using a screwdriver or replace the spark plug. The Grizzly 550 FI Auto 4x4 EPS carries the same specs as that of the standard 550 FI Auto 4x4 version, with the notable exception being that it carries Electric Power Steering. Simply move that slide gear to the middle for 4wd. grizzly 660 4x4 not working. 2005 grizzly 660 hunter wetland (yfm66fahwt) - front wheel. Seems to run as it should. Show More. C … Specifications . The relay and battery are brand new. 2014 Yamaha Grizzly® 550 FI Auto. Some use 10mm regular hex bolts) see video Testing the ServoIf it tests bad, you can find a replacement motor here. Step 2- Reinstall the servo on the diff being careful not to move the slide gear from where you left it. - Everything In the Forest Trembles The Grizzly 660 may be the toughest utility ATV out there, but its pleasant disposition might surprise you. Finally, have the servo itself timed to 2wd. Just like the Grizzly 660, this mid-size 4×4 boasted superb ergonomics, a three-position On-Command 4WD system, and fully-locked differentials. After dealing with this on several occasions, I have found a few things that will fix the issue. Battery weak. Reinstall the rear fender cover, the rear rack and the seat and you're done. Specifications. I let it idle in my carport for close to one hour and it never came on, I already tested the fan and it works fine , so right now I have a toggle switch that I placed on it to turn it off and on. Yamaha 660 Grizzly 4x4 4wheeler. This vehicle should be in safe running order. Select the year of your Yamaha GRIZZLY 660 AUTO 4X4 SPECIAL EDITION above to view the exploded diagrams of all the systems to find and purchase the part(s) you need at the lowest price. I want to thank you Stephen. http://www.501parts.com/shop/While you are inside the diff, ensure the slide gear can be moved back and forth with your finger with ease. Also for: Yfm660fr, Yfm660f. 2006 Yamaha Grizzly 660 Auto 4x4 pictures, prices, information, and specifications. Yamaha GRIZZLY 660 Service Repair Manual . See the pictures below to identify which one you have. 2008 Yamaha Grizzly 660 4x4 great shape, everything works as should Push button 4wd, locking rear differential Good tires, breaks front & rear, gun rack runs great, everything is right. You can manually put the diff into whatever mode you like. After a call to 501parts, he told me how to clean out the case, I ordered a new servo motor and within a week, it arrived and my 4wd was like new again and only for $55!
2wd is to the left if you’re sitting on the seat or to the front of the bike for those that go back and forth instead of left and right.

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, hi everyone, I recently purchased a switch from 501 parts and just want to say to everyone that its a great place to deal with. 2005 YAMAHA GRIZZLY 660 4x4 Parts & Accessories. It has the same motor that was designed for the Raptor. Turn on the Grizzly's ignition, and check that the taillight and brake light are both working. 2004 grizzly 660 auto 4x4 wetland (yfm660fles) - front wheel. Order your book online and receive an instant download for immediate access. Yamaha Grizzly 660 ATVs For Sale: 0 ATVs - Find Used Yamaha Grizzly 660 ATVs on ATV Trader. Just wanted to send a huge thanks for your help tracking down my problem. Check the compression. GRIZZLY 660. While we do have complete servo assemblies available, there is no need to replace the entire assembly unless, A. you have somehow busted the black housing, B. the contacts are burnt inside the housing. Relays– There are three relays that are responsible for the 4wd operation. The Yamaha Grizzly 550 FI Auto 4x4 EPS is the ultimate utility ATV that has garnered its share of awards, and certainly more than lives up to the hype. Battery weak. 0. If it does not work properly, open the fuel tank, and push the Yamaha 660 Grizzly side to side. Operate its electric starter. Since then, the Grizzly has been beefed up another 60cc--and it's barely in the big-bore hunt. You can possibly get your switch replaced for free by your local dealer. Before you call a Grizzly dealer, however, trying a few tricks in your garage can save you a lot of time and money. Body parts may have dents and blemishes. 4x4 The Bear Essentials This hard-working, ultimate trail machine ta... Honda East Maumee, OH - … Engine. Screw a compression tester into the spark plug hole, and press the electric starter button. If you have not driven your Grizzly 660 for a long time, drain the tank completely, and fill it with a fuel tank cleaner. The Yamaha Grizzly 350 went out in the market when its almost-big-bore sibling, the Grizzly 660, was undergoing enhancements and transitioning from a 660- to a 700-displacement power quad. ... New Listing Yamaha 660 Grizzly Front Diff Differential Ring Gear Pinion YFM660R 2008 x 937A. View and Download Yamaha Ultramatic GRIZZLY 660 owner's manual online. C $106.20; Buy It Now +C $18.21 shipping; From United States; Customs services and international tracking provided. Category: Motorcycle. $49.95. Buy ExpertPower YTX20L-BS Battery for Yamaha YFM660F Grizzly 660 4x4 2002-2008: Batteries - Amazon.com FREE DELIVERY possible on eligible purchases 2001 Yamaha YFM660FP Grizzly Factory Service Manual Download . … FREE SHIPPING (on orders over $75) Low Price Guarantee Track Order Wish List EZ Returns. This item, 2006 Yamaha Grizzly 660 4x4, is part of the auction: ABSOLUTE ONLINE AUCTION: CONSTRUCTION & FARM EQUIPMENT - TRUCKS - TRAILERS - TOOLS & MORE. NEED HELP? 4x4, WINCH 2014 Yamaha® Grizzly 550 FI Auto. I did the sandpaper fix you recommended and put it all back together and the switch engages everytime now. We use FedEx, UPS, Ontrac and USPS shipping services. Most of the time, the problem boils down to an intermittent connection, dirty contacts in the switch or just a bad switch. Check fuel hoses for cracks or leakage. You’ll see a slide gear inside the diff that moves left and right. The servo “motor” (as shown in the pictures) is housed inside the black plastic assembly. Next, you’ll want to start tracing wires looking for anything that’s frayed or broken. The Camso T4S track system for Yamaha is designed specifically for (2002-2008) Yamaha Grizzly Auto 4X4 models with 660 CC engines. For parts or not working (7) Items (7) see all. As noticed in the woods testing, off-cambers were not the Grizzly's forte. Condition. Check the Yamaha 660 Grizzly's battery. Central/South America: 35~55 working days Europe/UK: 12~ 20 working days Asia/Australia: 12~25 working days. Help & support Grizzly 660 Auto 4x4 ATV owners by providing helpful answers, troubleshooting tips & repair advice. http://www.501parts.com/shop/If it tests good, proceed to next step. Yesterday 10:43 PM by rustinjussell. Going over an uneven obstacle while relatively flat was just dandy, but skew the ground at an angle and the suspension seemed "confused" and the rider needed to work to keep the machine from heading off downhill. 2004 grizzly 660 hardwoods hunter camo (yfm660fhs) - front wheel. You may have to roll it a little to get it to move but should move freely. 02 Yamaha Grizzly 660 4x4 Crankshaft Crank Shaft YFM660F. This sporty competitor received very few complaints from the testers; it just got outclassed in one way or another. Work all week, ride all weekend. It is carburated, so you don't have to work about fuel injection. 1.800.336.5437. This part is number 002 on this diagram Quantity required per assembly: 1. If no compression exists, contact a Yamaha dealer. Serial Number. $28.99. 2003 grizzly 660 4x4 metallic titanium (yfm660frgy) - front wheel. Wipe wet or dirty electrodes with a dry cloth. If they test bad, you can find a replacement here.http://www.501parts.com/shop/If they test good, proceed to the next step. Manufacturer. It will not start using the starter button. The buyer can expect to invest in cosmetic and/or mechanical work. The button return springs inside the Handle 1 switch have weakened, allowing intermittent switch contact at start-up or idle. My 2002 Yamaha Grizzly 660 the heads up display quit working all it does is lit up green does not show miles per hour or fuel gauge battery any thought. Wayne S. Motorcycle Mechanic. Here are videos on cleaning and timing the servo.Retiming the Servo (3B4/1HP)Retiming the Servo 5KM. GRIZZLY 660 offroad vehicle pdf manual download. After market tires and wheels. CHAT Just wanted to say a big thank you! This atv is in good shape overall. Share this conversation. 2. Step 2– Remove the front diff servo and proceed to test it (need two c batteries, T-45 tamper proof torx, and a 6 mm allen. Plenty of power. Step 2– Tap on the relays, one could be stuck (Two black with G8HN# on top and one white relay on most models.) 2005 grizzly 660 hunter (yfm66faht) - front wheel. Batteries can leak acids. Price. Ensure the fuel is not contaminated by water or rust. Just click the model name of your 2004 Yamaha ATV, then select the component you'd like to work on to shop OEM Yamaha Parts using our exploded diagrams. It does the work of actually engaging the 2wd/4wd and diff lock. SELLS 100% AS IS WITH NO RESERVE. I found your page and started with simple first. Despite what mode you may be stuck in 2wd,4wd, diff lock. 4wd works great. The screen that shows hours, gas, gears etc. Step 1– Ensure the connection on the servo is tight and connected properly. Any Free Shipping Free In-store Pickup Free Local Pickup. Ultramatic GRIZZLY 660 offroad vehicle pdf manual download. There are four different types of servo assemblies. 0. Internal protection circuits prevent On … Never repair your ATV if you don't have the necessary tools. When the Grizzly was introduced in 1998 as a 600cc machine, the top was blown right off the displacement wars of the time. This was Yamaha's biggest and most powerful ATV in 2004. Learn More. The videos on 501parts are awesome!! I was headed to the dealer to buy a brand new servo motor for $375 until I found out that the unit could be repaired without replacing the whole assembly. Also for: Yfm660fat. 2004 Yamaha Grizzly 660 Auto. If you want to stay in 2wd, move it to the left for ATV’s and to the right for Rhino’s. All of your videos were a huge help. Let us know if we can help you further. Shows 4,323 miles. Also check the connections on the servo and relays to make sure they’re connected properly. 4x4 The Bear Essentials This hard-working, ultimate trail machine ta... Honda East. On non diff lock models there are two and sometimes only one. Research 2004 Yamaha YFM660FS Grizzly (4WD) prices and values at NADAguides. Yamaha Grizzly 660 ATVs For Sale: 0 ATVs - Find Used Yamaha Grizzly 660 ATVs on ATV Trader. Maumee, OH. Model. You should have the slide gear inside the diff to 2wd mode. These ATV tracks can turn your machine into a true all-terrain vehicle! Step 1- Remove the servo from the front diff. Below is the information on the 2005 Yamaha Grizzly 660 Auto 4x4. I have a 2005 Yamaha Grizzly 660. http://www.501parts.com/shop/If you need the bits to remove it from the front diff you can find them at any parts store or you can order them here. This is a great work or play game machine. It's the main work quad now that my brother's Kodiak has started burning oil from wear. 2004 Yamaha Grizzly 660, 2004 Grizzly 660. Unanswered Yamaha 2005 Grizzly 660 Auto 4x4 questions & open problems. Buy Discount Yamaha Grizzly 660 Parts,Yamaha Grizzly 660 Utility ATV Parts,Grizzly 660 Battery,Yamaha Grizzly 660 4x4 Parts,Grizzly 660 2x4 Never smoke while you check the fuel system. 1997 yamaha kodiak 400 4x4 I am not sure my cooling fan is working for my oil cooled engine.